Belmont Dental
900 Series Installation and Operating Instructions Jan 2012
Installation and Operating Instructions
28 Pages
Preview
Page 1
DENTAL LIGHT
900
Type 901 Pole Mount 902 Ceiling Mount 905 Track Mount 920 Unit Mount
INSTALLATION AND OPERATION INSTRUCTIONS
IMPORTANT After installation is completed, check all the bolts, screws and fasteners to confirm that they are securely fastened.
TABLE OF CONTENTS
Page
[1] SPECIFICATIONS------------------------------------------------------- 1 [2] CLASSIFICATION------------------------------------------------------- 1 [3] WIRING DIAGRAM
3-1. Pole Mount Type (Type 901)---------------------------------------- 2 3-2. Unit Mount Type (Type 920)---------------------------------------- 3 3-3. Ceiling Mount Type (Type 902)------------------------------------ 4 3-4. Track Mount Type (Type 905)-------------------------------------- 5
INSTALLATION
[4] POLE MOUNT TYPE (Type 901)----------------------------------- 6 [5] UNIT MOUNT TYPE (Type 920)------------------------------------ 7 [6] CEILING MOUNT TYPE (Type 902)------------------------------- 9
[7] TRACK MOUNT LIGHT (Type 905)-------------------------------11 OPERATION
[8] OPERATING INSTRUCTIONS---------------------------------------15 [9] ADJUSTING TENSION of BALANCE ARM----------------------17 [10] CLEANING--------------------------------------------------------------18 [11] MAINTENANCE AND INSPECTION ----------------------------19 [12] ELECTROMAGNETIC COMPATIBILITY (EMC)------------20
Intended Use of the Product
This product is intended for the exclusive use for diagnoses, treatments and relative procedures of dentistry, and must be operated or handled by the qualified dentists or by dental staffs under the supervision of the dentist. Such dentists or dental staffs should instruct and/or assist the patients to approach to and leave from the product. Patients should not be allowed to operate or handle the product unless he/she is so instructed.
Environmental condition for Operation Temperature : 5 ~ 40℃ Humidity : 10 ~ 80% Pressure : 600 ~ 1060 hpa Environmental condition for Storage Temperature : -20 ~ 70℃ Humidity : 10 ~ 80% Pressure : 600 ~ 1060 hpa Environmental condition for Transportation Temperature : -20 ~ 70℃ Humidity : 10 ~ 80% Pressure : 600 ~ 1060 hpa Important Notes In case of the troubles, please contat Takara Belmont offices or your dealers. Do not disassemble or attempt to repair. Disassembly, repair or modifications should only be done by a qualified repair technician. Attempts at disassembly, repair or modifications may lead to abnormal operation and accidents. In case of disposal of equipment When disposing the dental light, appropriately dispose complying with all current applicable regulations and local codes. In EU area, EU directive 2002/96/EC on waste electrical and electronic equipment (WEEE) is applied on this product. In this directive, environment conscious recycling/abandonment is obligated. Symbols Alternating-current
Non-ionizing radiation Caution It means “caution, warnings, or possibility to danger”. Refer to operating instructions
㻨㻦
㻵㻨㻳
Direct-current
Power ON
Power OFF
Authorized representative in the European community
Manufacturer
Date of manufacture
Separate collection for electrical and electronic equipment
WARNING Operation of a dental light under Electro Magnetic Interferences. This equipment may malfunction by electromagnetic interferences.
Do not install dental light close to the equipment that generates electromagnetic interference (i.e. communication equipment, elevator)
Do not use the device that creates interference (i.e. cellular phone) near this equipment. Do not use electric surgical knife or laser knife with dental light.
Light may turns on/off by itself due to malfunction of a sensor caused by electromagnetic interferences. WARNING • To avoid the risk of electric shock, this equipment must only be connected to supply mains with protective earth. • Position a light head by holding light handle(s). • Installation and service work should be conducted by an authorized installation/service personnel only.
WARNING: The followings are prohibited. • To modify this equipment. • To use the equipment under any failure condition. • To use the equipment without doing the daily and periodical check-up. • To wipe the plastic covers with any disinfectant or detergent that contains organic solvent.
Precautions for Installation • Keep the equipment away from water. • Keep in circumstances safe from influence by temperature, humidity, wind, sun light, air containing salts and minerals. • Care about stability such as inclination, vibration and impact, including handling and transportation. • Do not keep the equipment in a place where chemicals are or where gas is emitted. • During lifting and unpacking of the light, make sure to hold only the designated parts. • Do not drop or hit the light. • Ground light properly prior to turning power on. • When the installation process has been completed, verify that all the mechanical and electrical functions are working properly. • Thick gloves are highly recommended at unpacking. • Do not modify this equipment.
CAUTION Before use
• Check connection of switches and make sure that the device functions properly. • Make sure that grounding wire is connected.
• Make sure that cables are properly and perfectly connected.
During use
• Do not use the light longer than required for examination or treatment.
• Always watch the patient and the equipment to make sure nothing is wrong.
• If anything wrong is observed with the equipment or the patient, take a proper action, such as stopping the use of equipment as well as keeping the patient in safe.
• Keep an eye on the patient not to touch the equipment.
After use
• Turn off the light.
• Clean the equipment and get it ready for use.
CAUTION
Do not spray liquids directly onto light surfaces.
In order to prevent damage to electrical components and systems, do not apply excess cleaning solution onto light surfaces.
NOTE Warranty does not cover damage to equipment caused by disinfectant solutions
[1] SPECIFICATIONS 1. Focal Distance... 650 mm
2. Color Temperature... 5000° Kelvin 3. Light Intensity
Normal Treatment Mode ... 4000 Lux ~ 32000 Lux Composite Mode ... 5500 Lux
4. Color Rendering Index ... More than 90
5. Light Pattern... 85 mm x 155 mm
6. Power Requirement... Type 901/902/905 AC230V 50Hz 0.26A Type 920 DC20V 1.2A
[2] CLASSIFICATION a. Protection against electric shock : Class I Equipment.
b. Equipment not suitable for use in the presence of a flammable anesthetic mixture with air or with oxygen or nitrous oxide.
-1-
Brown
CADQ74**
Earth line
Green/Yellow
3 4
Brown
MANUAL
SENSOR
Blue
SW3
Lead wire(Brown)100MM CACP72**
Lead wire(Blue) 150MM CACP77**
Manual SW for operation test
SW2
6
1
CN204 JST NH2P
(1G028U**)
1
2
+ -
1 1
2
CN1 JST XH3P
+
-
3
(1G02A0**)
LED output K2 4
LED output K1 3
LED output A2 2
LED output A1 1
CN5 JST XH4P
3 4
DC5V power Purple 5 output 2 1 Gray Display LED output 2
3
DC5V power Red 9 output 1 1 Orange VR input 2
Blue GND 3
Yellow 4 Sensor power output 1 Green Sensor input 2
Ferrite (Two turns)
Ferrite (Six turns)
Power Supply Box Section
CN9 JST NH3P
CN4 JST XA3P
1A086X**
Power line for Control PCB.
CN202 JST XH2P
CN201 JST XH4P
LED Light Control PCB.
CN6 JST NH2P
2
CN101 JST VH3P
Black Black/White Brown Brown/White
Arm Section
1A087K**
Inside arm lead wire (AL-901/902)
Red Orange Purple Gray
SW3
Display LED input
DC5V power input 2
DC5V power input 1 VR output
CN2 JST XA2P
1A07MA**
(VR) Intensity adjustment
1
3
1A07M9**
Intensity adjustment Volume Section
Yellow Green Blue
1A07MB**
Trunk line for LED sensor PCB
Black Brown Black/White Brown/White
VR input 2 Orange
XA3P
3
2
1
XA4P
4
3
2
1
DC5V output 1 Red
(1G027Z**)
Yellow Green Blue
Black Brown Black/White Brown/White
Trunk line for LED module(Head)
2
1
SM2P(Black)
Black Brown
(1G0280**)
LED Sensor PCB.
1G027U**
LED Module Assy.
LED module 2
LED module 1
AD10003W
Head Section
CN1 JST EH3P
PC
PC
OFF
OFF
OFF
OFF
Default setting
AL-901*-EU* ??図 AL-901 20110606
Yellow 1 Sensor power input Green 2 Sensor output Blue 3 GND
SM2P(Black)
Black/White 1 Brown/White 2
8 LED blink setting of Composite Mode Off: Slow blinking, On: Rapid blinking SW4 PC side: Clair Unit, 232 side: CP-One plus JP3 PC side: Clair Unit, 232 side: CP-One plus
Display LED PCB.
York Section
1 2 3 4
CN1 JST PH4P
OFF
ON
ON
Sensor activation setting Off: Activate when a hand goes away, On: Activate when a hand comes in. 6 6 Includes Composite Mode Off:Yes, On: No Speed setting of communication line 7 Off: 4800bps, On: 2400bps
OFF 5
Setting condition
Default setting
10KB
VR lower limit setting
SW1
Sensor Signal LED
LED2:Yellow
Power LED
LED1:Green
Ferrite (Four turns)
Light Blue
Pink
Bright Green
1A087L**
2
1
4
3
2
1
LED Light Power PCB.
1 N AC230V Brown 2 Power Input Power Switch Brown 3 L
Blue
Sensor/Manual Mode Selection Switch
Green/Yellow Noise filter section(AL-901) 1A08AH**
2 1
Blue
Trunk line for power PCB. (AL-905) 1A087M**
1A07X8**
Earth line for power PCB.
2-Fuse 250V/0.8A(T)
Green
Receptacle
The side with black dot has male pins
Terminal Block Light Blue
CAMU72**
Power cable 2900(GTCE)
Plug
2
1
Black dot
Setting condition Test mode ( Always OFF) Off: Normal operation, On: Test operation Transition time to Composite mode (by a sensor) Off: 1 second, On: 2 seconds Wake-up brightness setting from light off condition. Off : 1. Composite Mode when a light is turned on by using a sensor. : 2. Keeps on getting on/off signal from dr table, light stays in composite mode. On : 1. Regular Mode when a light is turned on by using a sensor. : 2. Keeps on getting on/off signal from dr table, light goes into regular mode. Combining dental unit Off: Clair unit, On: CP-One plus
Settings of PCB dip switches ( SW3,4) and jumper pin (JP3).
GND
Remarks
White
PWM input
Pink Bright Green
Light Blue
PWM output
DC5V Power output
Black White Black
-2DC5V Power input
Connector Symbol SM ... SM Connector XA ... XA Connector
[3] WIRING DIAGRAM
3-1. Pole Mount Type (Type 901)
Plug
2
Receptacle
Remarks Connector Symbol SM ... SM Connector XA ... XA Connector XM ... XM Connector Black dot The side with black dot has male pins 1
-3Red 9 1 Orange 2 3
Yellow 4 1 Green 2 Blue 3
XM4P
4
Brown
3
Brown/White
Black/White
2
Black
Cuspidor Section
Arm Section
Red Orange Purple Gray 1 2 3 4
DC5V power input 2
York Section
Display LED input
XA3P
3
2
1
XA4P
4
3
2
1
CN2 JST XA2P
1A07MA**
1A07MB**
(VR) Intensity adjustment
1
3
1A07M9**
Intensity adjustment Volume Section
Yellow Green Blue
Trunk line for LED sensor PCB
Black Brown Black/White Brown/White
Red DC5V output 1 Orange VR input 2
DC5V power input 1 VR output
CN1 JST PH4P
(1G027Z**)
Display LED PCB.
Yellow Green Blue
Black Brown Black/White Brown/White
Trunk line for LED module(Head)
10KB
3 4
Purple 5 To LED Light Control PCB. 1 Gray (CN5) 2
To LED Light Control PCB. (CN9)
To LED Light Control PCB. (CN4)
Connect to trunk line for LED Light Power PCB. (CN201)
1
1A07ME**
Inside arm lead wire
2
1
2
LED Sensor PCB.
1G027U**
LED Module Assy.
LED module 2
LED module 1
Head Section
Yellow 1 Sensor power input Green 2 Sensor output Blue 3 GND
SM2P(Black)
Black/White Brown/White
1
SM2P(Black)
Black Brown
CN1 JST EH3P
3-2. Unit Mount Type (Type 920)
CADQ74**
Earth line
Brown
1A08CK**
MANUAL
Blue
Blue
SW3
Manual SW for operation test
SW2
2
1
6
1
1
2
+ -
1 2
CN1 JST XH3P
1
+
(1G02A0**)
LED Light Control PCB.
CN6 JST NH2P
2
CN204 JST NH2P
(1G028U**)
-
3
CN202 JST XH2P
CN201 JST XH4P
CN5 JST XH4P
DC5V power output 2 Display LED output
Purple 5
1 Gray 2 3 4
3
DC5V power Red 9 output 1 1 Orange VR input 2
Yellow 4
1 Green 2 Blue GND 3
Sensor power output Sensor input
Ferrite (Two turns)
Ferrite (Six turns)
Power Supply Box Section
CN9 JST NH3P
CN4 JST XA3P
1A086X**
Power line for Control PCB.
LED output K2
LED output K1
LED output A2
LED output A1
1 Black 2 Black/White Brown 3 4 Brown/White
Arm Section
York Section
Display LED input
Red 1 DC5V power input 1 Orange 2 VR output Purple 3 DC5V power input 2 Gray 4
CN2 JST XA2P
(VR) Intensity adjustment
AD100042
1
3
1A07M9**
Intensity adjustment Volume Section
1A07MB**
Trunk line for LED sensor PCB
Yellow Green Blue
VR input 2 Orange
XA3P
3
2
1
DC5V output 1 Red
(1G027Z**)
Display LED PCB.
Yellow Green Blue
XA4P
4
3
2
1A07MA**
Black Brown Black/White Brown/White
Trunk line for LED module(Head)
1A087K** 1
(1G0280**)
LED Sensor PCB.
1G027U**
LED Module Assy.
LED module 2
LED module 1
Head Section
PC
PC
OFF
OFF
OFF
OFF
Default setting
AL-902*-EU* ??図 AL-902 20110606
Yellow 1 Sensor power input CN1 Green 2 Sensor output JST Blue 3 GND EH3P
SM2P(Black)
2
1
2
1
SM2P(Black)
Black Brown Black/White Brown/White
PC side: Clair Unit, 232 side: CP-One plus PC side: Clair Unit, 232 side: CP-One plus
8 LED blink setting of Composite Mode Off: Slow blinking, On: Rapid blinking
Black Brown Black/White Brown/White
SW4 JP3
SW3
Setting condition Sensor activation setting 5 Off: Activate when a hand goes away, On: Activate when a hand comes in. 6 6 Includes Composite Mode Off:Yes, On: No Speed setting of communication line 7 Off: 4800bps, On: 2400bps
Inside arm lead wire (AL-901/902)
CN1 JST PH4P
OFF
ON
ON
OFF
Default setting
10KB
VR lower limit setting
SW1
Sensor Signal LED
LED2:Yellow
Power LED
LED1:Green
Ferrite (Four turns)
Light Blue
Pink
Bright Green
1A087L**
Sensor/Manual Mode Selection Switch
Lead wire(Brown)100MM CACP72**
Lead wire(Blue) 70MM 1A08CL**
CN101 JST VH3P
4
3
2
LED Light Power PCB.
1 N Brown Brown AC230V 2 Power Input Power Switch Brown Fuse 3 L 250V/0.8A(T)
Noise filter section(AL-902)
3 4
SENSOR
Green/Yellow
2 1
Blue
1A087M**
1A07X8**
Earth line for power PCB.
Trunk line for power PCB. (AL-905)
Green
Receptacle
The side with black dot has male pins
Terminal Block
Light Blue
Green/Yellow
CAMU72**
Power cable 2900(GTCE)
Plug
2
1
Black dot
1
Test mode ( Always OFF) Off: Normal operation, On: Test operation Transition time to Composite mode (by a sensor) Off: 1 second, On: 2 seconds Wake-up brightness setting from light off condition. Off : 1. Composite Mode when a light is turned on by using a sensor. : 2. Keeps on getting on/off signal from dr table, light stays in composite mode. On : 1. Regular Mode when a light is turned on by using a sensor. : 2. Keeps on getting on/off signal from dr table, light goes into regular mode. Combining dental unit Off: Clair unit, On: CP-One plus
Setting condition
Settings of PCB dip switches ( SW3,4) and jumper pin (JP3).
GND
Remarks
White
PWM input
Pink Bright Green
Light Blue
PWM output
DC5V Power output
Black White Black
-4DC5V Power input
Connector Symbol SM ... SM Connector XA ... XA Connector
3-3. Ceiling Mount Type (Type 902)
Earth line 500mm
Green/Yellow
Brown
1A087N**
2
3 4
MANUAL
SENSOR
Brown
CACP76**
Manual SW for operation test
SW2
2
1
6
1
CN204 JST NH2P 1
2
+ -
1 2
CN1 JST XH3P
1
+
-
3
(1G02A0**)
CN9 JST NH3P
CN4 JST XA3P GND
3
DC5V power 1 Red 9 output 1 Orange VR input 2
3 Blue
Sensor power 1 Yellow 4 output Green Sensor input 2
3 4
Power Supply Box Section
CN5 JST XH4P
DC5V power Purple 5 output 2 1 Display LED output 2 Gray
1A086X**
Ferrite (Two turns)
1A08GD**
Trunk line for LED signal
Ferrite (Six turns)
LED output A1 1 Black Black/White LED output A2 2 Brown LED output K1 3 Brown/White LED output K2 4
Trunk line for Control PCB. power
CN202 JST XH2P
(1G028U**)
LED Light Control PCB.
CN6 JST NH2P
2
CN201 JST XH4P
LED Light Power PCB.
CN101 JST VH3P
4
3
4
Brown/White
3 4
Purple Gray
Red Orange
1A087R**
Trunk line A for power supply box
XA7P
7
6
5
4
3
2
1
Yellow Green Blue
3
Brown
2
Purple Gray
Red Orange
Yellow Green Blue
Brown/White
Brown
Black/White
Black
XA7P
7
6
5
4
3
2
1
XM4P
4
3
2
1
1A087T**
Trunk line C for power supply box (Ceiling Height 9 F ~ )
XA7P
7
6
5
4
3
2
1
XM4P
2
Black/White
1
XM4P
1
Black
OFF
ON
ON
OFF
Default setting
DC5V power input 2
DC5V power input 1 VR output
1A087S**
CN2 JST XA2P
AD10003X
4 Display LED input
Red 1 Orange 2 Purple 3 Gray
(VR) Intensity adjustment
Head Section
CN1 JST EH3P
PC
PC
OFF
OFF
OFF
OFF
Default setting
AL-905*-EU* ??図 AL-905 20110616
York Section
1
3
1A07M9**
(1G0280**)
LED Sensor PCB.
1G027U**
LED Module Assy.
LED module 2
LED module 1
1 Sensor power input 2 Sensor output 3 GND
Intensity adjustment Volume Section
Yellow Green Blue
SM2P(Black)
2
1
2
1
SM2P(Black)
Black Brown Black/White Brown/White
Red Orange VR input 2 DC5V output 1
(1G027Z**)
Display LED PCB.
1A07MB**
Trunk line for LED sensor PCB
Yellow Green Blue
CN1 JST PH4P
XA3P
3
2
1
XA4P
4
3
2
1
1A07MA**
Black Brown Black/White Brown/White
Trunk line B for power supply box
Purple Gray
Red Orange
Yellow Green Blue
Yellow Green Blue
Black Brown Black/White Black/White Brown Brown/White Brown/White Black
Trunk line for LED module(Head)
8 LED blink setting of Composite Mode Off: Slow blinking, On: Rapid blinking SW4 PC side: Clair Unit, 232 side: CP-One plus JP3 PC side: Clair Unit, 232 side: CP-One plus
SW3
Setting condition Sensor activation setting 5 Off: Activate when a hand goes away, On: Activate when a hand comes in. 6 6 Includes Composite Mode Off:Yes, On: No Speed setting of communication line 7 Off: 4800bps, On: 2400bps
10KB
VR lower limit setting
SW1
Sensor Signal LED
LED2:Yellow
Power LED
LED1:Green
Ferrite (Four turns)
Light Blue
Pink
Bright Green
1A087L**
Sensor/Manual Mode Selection Switch
1A08CS**
SW3
1 N AC230V 2 Power Input Brown 3 L
Blue
Lead wire(Brown)150MM
Fuse Power Switch 250V/0.8A(T)
Noise filter section(AL-905)
Green/Yellow
2 1
Blue
1A087M**
Trunk line for power PCB.
1A07X8**
Earth line for power PCB.
Green
Receptacle
The side with black dot has male pins
Terminal Block
Light Blue
CAMV04**
Power cable (500mm)
Plug
1
2
White
Black dot
1
Test mode (Always OFF) Off: Normal operation, On: Test operation Transition time to Composite mode (by a sensor) Off: 1 second, On: 2 seconds Wake-up brightness setting from light off condition. Off : 1. Composite Mode when a light is turned on by using a sensor. : 2. Keeps on getting on/off signal from dr table, light stays in composite mode. On : 1. Regular Mode when a light is turned on by using a sensor. : 2. Keeps on getting on/off signal from dr table, light goes into regular mode. Combining dental unit Off: Clair unit, On: CP-One plus
Setting condition
Settings of PCB dip switches ( SW3,4) and jumper pin (JP3).
GND
PWM input
Pink Bright Green
Light Blue
PWM output
DC5V Power output
Black White Black
-5DC5V Power input
Remarks Connector Symbol SM ... SM Connector XA ... XA Connector XM ... XM Connector
3-4. Track Mount Type (Type 905)
INSTALLATION INSTRUCTIONS [4] POLE MOUNT TYPE (Type 901) 4-1. Dimensions (mm)
906 115
530
132
29º
90º
90º
294
151º
45
588.5
126
40º
42.7
210
646
681
40º
265
240
718
98
69
43
106
15º 130º
4-2. Installation Instructions * All necessary parts are included in the box. • M3 x 6 Painted Screw --------- 2pcs • M4 x 10 Painted Screw -------- 2pcs • Yoke Cover ---------------------- 1pce
Balance Arm M4 X 10 Painted Screw
Light Head
1) Install the light head to the balance arm with M4 x 10 painted screws. 2) Connect the wire harness 3P connector : yellow / green / blue 4P connector : black / black & white / brown / brown & white Same color to be met at each side of connector
Yoke Cover
4P Connector
4P Connector LED Light Display PCB. 3P Connector
4P connector : red / orange / purple / gray connec to LED Light display PCB of yoke cover. 3) Attach the yoke cover with M3 x 6 painted screws.
-6-
M3 X 6 Painted Screw
[5] UNIT MOUNT TYPE (Type 920) 5-1. Dimensions (mm) 906 530
115
90º
90º 29°
294
151°
646
240
718
681
40°
98
40°
106
15°
130°
265
M6 Button Screw Balance Arm Joint
5-2 . Installation Instructions (1) Attach the light assembly to the light pole.
Pass the light cable through the light pole and insert the light pole joint into the light pole. Fasten with
Light Pole Light Cable
Light Head Assembly
two M6 button screws.
Light Pole
(2)Attach the light pole to the light post.
Pass the light cable through the light post and insert
the light pole into the light post. Fasten with screws.
Light Cable Light Post
-7-
(3) Connect the light cable
Attach the connectors of the light cable onto the dental light PCB and harness inside the cuspidor unit.
a) Connect the three connectors (3pins,3pins and 4pins) of the light cable onto the LED light control PCB. The LED light control PCB is located at the rear side of the cuspidor unit. b) Connect the 4pins connectors. 4P connector from j-box (LED light power pcb CN201)
4P connector
b
Brown/White
Brown/White Brown Black/White Black
4 Brown 3 2 Black/White 1 Black
3 2 1
a
Purple Gray
Yellow Green Blue
Orange Red
Light Cable
1 2 3
3P
3P
1 2 3 4
3
1 4
CN5
CN4
CN9
1
1
3
4P
LED light control PCB
CAUTION • Securely insert a connector
• Make sure pins are firmly inserted
• When you remove a connector, instead of pulling wire, pull a connector by holding connector housing
(4) Set the lower volume limit (Type 920 only) 1. Turn light intensity control volume to its lowest end. (turn counter clockwise) 2. Push SW1 (CHECK) on a LED Light Control PCB. Yellow LED2 brinks. 3. Push SW2 (ON-OFF) on a LED Light Control PCB. Yellow LED2 turns off. LED Light Control PCB Low Intensity Control Volume
ON-OFF
CHECK
SW1
SW2 LED2
-8-
[6] CEILING MOUNT TYPE (Type 902) 6-1. Dimensions (mm)
906 530
132
115
29º
588.5
646
240
681
718
98
45
40º
69
126
40º
42.7
210
90º
90º
43
294
151º
265
106
15º
6-2. Installation Instructions 130º 1) Secure mounting plate to the ceiling. 2) Route the power supply through the center of the mounting plate. 3) Install the leveling nuts between the mounting plate and the ceiling flange. 4) Install the ceiling flange to the mounting plate with washers and nuts supplied. 5) Insert the suspension tube into the ceiling flange and secure it with roll pin and set screws supplied. 6) Be sure the suspension tube is plumb. 7) Slide the flange cover and flange cover ring (flat side up) over the suspension tube and secure them about half way up the tube. Use only one set screw as you will be moving this on final installation. 8) Install the light assembly to the suspension tube running the 3 wire cord up through the tube to the ceiling flange. Secure it with 4 Allen set screws. 9) Connect the incoming power to the 3 wire cord from the light assembly. Be sure to follow the local electrical codes. 10) Test the light for proper operation. 11) Reposition the flange cover and secure it with the flange cover ring - Secure all set screws.
3
6 7 8
10
(1) Power Supply Cable (2) Mounting Plate (3) Leveling Nut (4) Washer (5) Nut (6) Ceiling Flange (7) Socket Screw for Flange (8) Suspension Tube (9) Roll Pin (10) Socket Screw for Arm (11) Flange Cover (12) Cover Ring (13) Socket Screw for Ring (14) Suspension Tube of Arm
1 2 4 5
9 11
12 14
13 -9-
Dimension (AL-905) [7] TRACK MOUNT LIGHT (Type 905) 7-1. Dimensions (mm)
1970 1450
227
380 mm for 2400 mm ceiling height
35°
1000 mm for 3000 mm ceiling height
3000
644
106
15º
240
110
756
40°
260º
90º
90º
130º
7-2. Ceiling Preparation For safety in operation as well as stability of the light source, the importance of proper ceiling structure cannot be overemphasized. In general, a ceiling structure capable of supporting 90kg (200 lbs) dead weight is required. A) In conventional ceilings with joists perpendicular to the center line of the light, attach the pallet by at least 6 (M8 x 76mm) lag screws. Suitable holes are provided in pallet for most installations, utilizing 16"(406 mm) or 24"(610 mm) center to ceiling joists. For other spacings or locations, additional holes can be cut in pallet. (SEE FIGURE 1.) IMPORTANT:Locate transformer end of track at headrest end of chair. - Not legrest. B) For conventional ceilings with joists parallel to the center line of the light, cross blocks must be installed in 3 places to allow mounting with at least 6 (M8 x 76 mm) lag screws. (SEE FIGURE 2.) C) For suspended ceilings, appropriate rigid structure must be attached to the ceiling framework to provide 90kg (200 lbs) dead weight capacity. (SEE FIGURE 3.) Electrical Feed Opening Transformer End
Used for 24" Center to Center Joists Used for 16" Center to Center Joists
FIGURE 1
8mm x 76 mm Lag Bolts (6)
-11-
265
CEILING PREPARATION
Crossblocks 3 Places 24" Center to Center
FIGURE 2
FIGURE 3
-12-
7-3. Electrical Preparation
Refer to FIGURE 4 for the location of electrical feed opening in pallet, provide 3 wire, circuit (fuse or
breaker) through flexible conduit with enough slack to protrude at least 50mm below the pallet when installed. Terminate the conduit with 13mm body box connector suitable for mounting through 5mm thickness. A readily accessible shut-off switch for this circuit is recommended. Use wiring suitable for 90˚C service. 40mm DIA (Electrical Feed Opening)
Head of Chair
9.5mm DIA HOLE 25.4mm DIA C'Bore (8Holes)
1657mm
160mm 125mm
92mm 108mm
610mm
203mm
16.5mm
406mm
FIGURE 4
7-4. Installation Instructions
1) Lead out the power supply cable from the ceiling where the track light is mounted. 2) Run the power supply cable through the pallet and mount the pallet.
3) Place track against the pallet and slightly engage two mounting bolts at the end opposite to the electrical opening.
4) Allowing the free end to hang down slightly for access, install the conduit box connector to the track.
5) Finish bolting the track securely to the pallet.
6) Connect the wires from the feed to the terminal block.
7) Slide the trolley onto the track (end near electrical opening) with the arrow on the trolley oriented toward the pulley on the track.
8) Carefully guide the wire from the trolley, around the spring-loaded pulley and back toward the end of track.
9) Attach retainer clamp to small screw in track. Clip the free end of the trolley wire into the plastic clip near end.
10) Install rubber bumpers at the end of the track in the holes provided. Power Supply Box
Install Rubber Bumpers after Trolley
Plastic Wire Clip
Z Clip To Trolley (Holds Bottom Cover)
Brown Connector Electrical Feed Light Blue Green/Yellow Terminal Block
-13-
Clamp (Factory Installed on Wire)
Rubber Bumpers
Pulley
End Cap
11) Check operation of the trolley. It is factory
Trolley
adjusted to provide smooth effortless travel, without play; however rollers can be
readjusted if necessary. Loosen the set screw
Adjustment Screw Set Screw
and adjust the socket cap screw to vary roller clearance.
Rollers
12) Unpack the power supply box / housing assembly and mount it to the track with screws provided. 13) Attach the pigtail leads to the corresponding power line wires at the terminal block. Retain the wires under the plastic clip.
14) Connect the plug-in connector to the trolley wire.
15) Carefully slide bottom cover onto the track from free end. Be sure to engage lip onto Z bracket. 16) Install the end-cap with the screws provided.
17) Slide the trolley back and forth, checking for binding or rubbing.
18) Confirm that the swing arm is properly adjusted to stay where it is placed. If necessary, move the head up or down to expose the appropriate cross drilled nut and adjust with the tool provided.
19) Turn on power and check electrical operation of the light.
1 2
6 10 5
3
(2) Pallet
9
(3) Track
(4) End-cup
12
(5) Trolley
11 4
7
(6) Power Supply Box (7) Light Assembly (8) Bottom Cover (9) Rubber bumper
D L S
8
(1) Power supply cable
(10) Screw with plain washer &
spring washer M4x15(2 pcs)
This bracket is on the rear side of the cover
(11) Hex Head Bolt M8x25(6 pcs) (12) Spring Washer M8 (6 pcs)
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[8] OPERATING INSTRUCTIONS 8-1. Major Parts Identification
Ceiling Mount (Type 902)
Unit Mount (Type 920)
9
12 11 7
6
4
8
10
Pole Mount (Type 901)
7
9
10
5
3
12 6
2
11
6
4
LED head (Rear side)
5
3
5 1
2 1
(1) Touchless switch
Track Mount (Type 905) 17
(2) Handle
9
10
16 ࠈې
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0$,1
9$ 7
0$18$/ 6(1625
(7) Balance arm (8) Swing arm
7
14
(4) LED light head (5) Intensity control volume (6) LED display
11
15
12
(3) Lens cover
(9) Power supply box (10) Main switch
13
3
(11) Mode selection switch (12) Fuse (13) Extension
4
(14) Track pole (15) Trolly 2
1
-15-
(16) Track
(17) End cap
8-2. Main Switch Turn on the main switch to the side marked with ' I ' Power on : ' I ' Mark Power off : ' ' Mark
Pole Mount Type Mode Selection Switch Main Switch Fuse
8-3. Mode Selection Switch Switching modes can be changed by this switch. This switch is located on power supply box. Sensor : Touchless ON/OFF and composite mode Manual : Manual Mode (ON only)
Ceiling Type Fuse
Mode Selection Switch
Main Switch
Track Type
Main Switch Fuse
8-4. Touchless Switch The light can be turned on/off with a touchless switch. The intensities are regular operation mode and composite mode.
Mode Selection Switch
LED Display
8-4-1. Confirmation of mode selection switch Make sure that the mode selection switch is at sensor mode.
Intensity Control Volume
8-4-2. Turning on/off The touchless switch has a sensor. The sensor activates within the distance of 65mm from the surface. Let your hand pass by within 65mm from the touchless sensor to turn on the light. Let your hand pass by again to turn off.
8-4-3. Switching to the composite mode During normal treatment mode, while the light is on, place and hold your hand within 65mm from the touchless sensor for 2 seconds. The light intensity will be automatically reduced to the composite mode which has intensity of 5500 lux. LED display under yoke blinks green on at composite mode. To switch back to the normal treatment mode, place your hand by the touchless sensor 2 seconds again. Note: by placing your hand for 2 seconds when the light is off. The light does not lit in the composite mode, but lit in normal treatment mode. Please make sure that the light is on before lighting in composite mode.
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Active distance within 65mm
Touchless Switch
INTENSITY
LED DISPLAY (Green)
NORMAL TREATMENT MODE
4000 ~ 32000Lux
Light ON (Green)
COMPOSITE MODE
5500 Lux
Blinks (Green)
LED Display Low Intensity Control Volume
High
[9] ADJUSTING TENSION of BALANCE ARM 9-1. Adjustment of the tension of the balance arm
Position the angle of the balance arm so the tension adjustment nut becomes visible just under slot A.
Turn the nut and adjust the tension with the adjustment bar supplied with the light.
Direction of rotation of the nut
When the light head tends to go up, turn the nut to + direction. When the light head tends to go down, turn the nut to – direction. Adjustment Bar
Slot A (for tension) Balance Arm
Slot C (for angle)
Adjustment Nut
Hole B (Socket Screw)
9-2 Adjustment of the angle of the light head 1) Use a 2mm hex key wrench to loosen socket screw in front of Hole B.
2) Position the angle of the balance arm so the head angle adjustment nut becomes visible just under the slot C. Turn the nut and adjust the tension with the adjustment bar supplied with the light.
When the light head tilts upward,
Slot C (for angle)
turn the nut to + direction.
Hole B
Hole B (Socket Screw)
When the light head tilts downward, turn the nut to - direction.
Slot C
Adjusting Nut
3) After adjustment is done, re-tighten the socket screw.
Note : Unless this socket screw is re-tightened, the angle of the head will be changed during use. -17-